Anglesey Race Bonanza

We drove the 275 miles for our first ever trip to the Trac-Mon circuit at Anglesey in North Wales.  We had a full day of testing on Friday, before a triple header race weekend.  The weather for once was great - 20+degrees with lots sun and a light breeze - perfect conditions.   

A lot of different series had the same idea and we were joined by the Teguiwa Enduro cars for our 6x 20 min Friday testing sessions which meant dealing with both slower and faster cars on track.  

 

Mike did the frst 2 sessions - mostly learning the track and adapting the to the International layout which we'd not tested on Assetto Corsa.   Garry then did the middle two, with Mike completing the day.

We worked on tyre pressures and temperatures as this was our first outing on the Nangkang AR-1 tyres - Assessing the pressure increase from cold so we end up at the optimum hot pressure and not overheat them 

We made a couple of stiffness changes to the suspension whilst being mindful of the tight corners around the circuit so we needed the car to rotate well.  We also experimented with different gear choices - 3rd instead of 2nd through the banked turn 2 and onto the international straight.  Sometimes 3rd can feel slow - but being smoother and carrying more entry speed can be faster overall.  

A failed wheel stud caused a minor issue during the day - but we carry spares and the tools to drill out and extract them so we only lost 5mins of track time as a result.  Kerb abuse on the rear left wheel is the likely cause. 

Setup for the weekend

Winding out the remains of broken wheel stud

Qualifying

Over 30 cars spanning three decades lined up for qualifying on Saturday - which was an awesome sight and the biggest grid in the CALM All Porsche series to date.  

Mike did his mandatory 3 laps and gave Garry just over 10 mins to set a fast time.  After a couple of aborted laps due to traffic we gained 2s over the line to jump up to 10th with a 1m43.5s lap.  A little dissatisfied but accepting that was pretty close to the limit from testing. 

Variety of Porsche Models in CALM All Porsche Trophy

On that fast lap and the cool down the exhaust was very noisy and on investigation afterwards rather than a loose joint (that we expected) we found a major problem - the catalytic conver was snapped in two - oh!

After much asking around the paddock had drawn a blank we set off to the nearest Euro Car Parts that had one in in stock - *Chester* which was a 180 mile round trip!  

We'd all but given up on making the afternoon Sprint Race as a result  - however MTD Motorsports managed to weld the two pieces back together as a temporary repair and with the help of other drivers we got it refitted with 5 mins to spare.  Great support from the paddock to get us on track. 

Sprint Race 1

I got a good start off the grid jumping two rows but got squeezed on the outside so couldn't hold all of the gain. Once into a rhythm I passed several cars  but couldn't make the jump into the 1m42s lap times the front 3 Boxsters were setting. They were 10s up the road by then too, so. I managed the gap behind to bring the car home safely over the last 5 mins of the race. 

The catalytic converter held together and I finished well in P6 overall and 4th SP2 (Boxster) class. 

Just after the race finished the replacement cat arrived back - so it was a late evening finish

by the time we'd switched them over properly.  

Sprint Race 2

It was cooler on Sunday am for Mike's sprint race.  Starting P6 - he slipped back as expected but found the 2nd group of boxsrers fighting for 10th-16th places and not only kept up but picked them off as they made mistakes with some nice overtakes. Lap times improved by another second in what was a first really competitive race - finishing P14 overall and 9th in SP2 class was a fantastic drive. 

Passing on the outside onto the Intenational Staight

The Mid-Pack Boxster Fight

Pit-Stop Race 3

The final pit stop 40 min race in the afternoon was touch and go with heavy rain forecast but it hadn't arrived come start time so a full dry car setup was in order.  

Mike started and despite getting off the line well -  lost couple of places initially.  He followed the mid pack Boxster group as planned and ready for an early pit stop so we could undercut the group by getting our faster driver on track earlier. 

Unfortunately a Cayman spun into the pit exit barrier causing the safety car to come out - so everyone pitted together - it was mayhem - and we lost 30 secs to a front group of cars due to the unlucky timing.   

A mistake with our seatbelts cost us another 20 seconds - so as the safety car ended we were still way off the back of the train down in 26th position. Garry did his best to make up places  but as the rain that was due started to become more persistent it wasn't  worth risking any heroics.  We finished where we started. P14 and 9th in class. 

Overall it was an awesome weekend of racing at a really fantastic track that has a bit of everything in its layout.  We got good performance from the Nangkang tyres and overcame some tricky mechanical issues.  Mike picked up 2 race finish signatures for his licence so just has a couple to go before he can upgrade - which will be needed if we go to Spa later in the year. 

 

Getting ready for 2023

The off season was dominated by a frustrating problem with the car which took us several months to identify and resolve.  

We raced at Snetterton at the end of July 2022 and it was such a disaster we didn't even post a race report on here!

Last minute wet weather combined with using worn tyres with a dry suspension setup meant we couldn't keep the car on track, qualified poorly (15th / 23 cars) and to cap off the weekend the engine kept cutting out during the 2nd stint of the race causing our first DNF for a long time. 

wet snetterton

The track just didn't take well to the first major downpour after many months of scorching weather in the UK.

In qualifying the weather changed dramatically to the point visibiltiy was so poor and there was standing water everywhere.  We spun several times unable to register a decent lap time - despite knowing the track well and having driven and raced many wet lap before.    

In the race it started raining as cars lined up on the grid, and when they arrived at he back of the circuit on the green flag lap it had been raining heavily and almost caught some drivers out.  We started ok and tip-toed round but the car spun with the gentlest push on the throttle in the in field section.  It was ridiculous! 

By the driver change point it was drying out and we set after the posistions we'd lost making good ground until the engine kept cutting out.  We hard to park as it wasn't safe with cars in close proximity at the speeds we race.  

Back home the car would run for a few minutes then stop. We went round in circles for months looking at air, spark, fuel - the core ingredients for any engine to run but to no avail. No Porsche error codes showed up and everything checked out.   

We eventually found a loose earth bolt to the knock and flywheel sensors and assumed this was the problem.  Having observed slightly low fuel pressure we had also ordered a replacement VDO fuel pump as well.  On changing this found the old one clogged with gunge in the bottom of the tank and not even strong enough to empty the tank of fuel. Bingo we have our culprit!  

new pump fitted in clean tank

With that solved we completed the usual winter maintenance of new brake discs (Pagid) and pads (Mintex),  oil (Millers Motorsport) and filter change and a brake fluid flush (Castrol SRF). 

Bleeding brakes using tyre pressure bleeder

New tyres were a must and we shed the old Toyo 888s for a set of Nangkang AR-1 (from the motorosort approved list 1b) which have a stronger sidewall and are less prone to overheating in the longer 40 minute races.   Thier wet performance is worse than the Toyo though and given our experience at Snetterton last year and with potential trips to Anglesey (wet) and Spa (very wet) we opted for a set of Michelin Pilot Sport 4 (list 1a) tyres as a better all round tyre to use in the the wet. 

We had a new power test done which confirmed the engine is running well and making good power and torque through the rev range.   We should clock in around the 170 rear wheel bhp / ton mark for the Calm All Porsche series.  

power testing

A pre season shakedown track day was completed successfully.  The car ran faultlessly and we got plenty of wet driving practice   With the weather ranging from monsoon to just wet we have a good idea of the cross over between the two tyres and when to use the different sets based on track conditions. 

 

wet track

dirty car follwing a day of wet running

We are racing for the first time at Anglesey in May and the car just needs a clean and the series sponsor stickers fitting and we are ready to race.  

Thruxton British Trucks Event

Thruxton: The fastest circuit in the UK

We arrived at the classic World War II aerodrome circuit Friday night and setup on the grass area of the paddock we'd been allocated.  In person mandatory scrutineering is finally back so we headed straight there - car and kit all good.  

With a limited field of Porsches we lined all the cars up - show'n'shine style and headed to the hotel.  

Saturday morning first thing, temperatures were still rising as we were first series on track.  

As usual we pre-prepared the car so the only things to decide were suspension stiffness (stiff) and tyre pressures (low due to the heat).  Given the keep turning right nature of the circuit we ran the left side tyres lower than the right to try to protect them from overheating given the soaring weekend temperatures. 

Garry headed out to qualifying with a clear track in front for most of his half of the 25min qualifying.  

We had never driven the track, let alone raced it before so we're grateful for the couple of hours on a simulator the weekend before.  The lines and gears were pretty good but the SIM doesn't portray the bumps, nor the off-camber sections where if you run wide it just keeps dragging you wider!

It took a couple of laps to get tyres up to temp and then Garry was able to push for what he thought was a decent 1m32s lap time before pitting (3rd fastest).  Tyres were already overheating after just 10 mins so we reduced pressures at the same time.  

After a quick driver change Michael went out for his qualifying.  Initially hampered by other cars, but once he let them past and created a gap he was virtually as quick setting a time just over a second off,  with both drivers faster in different sectors of their laps.

However the single drivers just got faster and faster through the session as they gained more confidence over the full 25mins and we were shunted down to p7 on the grid.  

Before the race, we were potentially in trouble with the clerk of the course over failing to attend a new driver briefing.  This was scheduled at the time we were due to be heading for the assembly area, so we attended the later meeting.  All was resolved amicably with common sense prevailing in the end. 

Luckily we had family and friends in support who serviced the brakes and refuelled the car for us, so we were still ready to race in time. 

Race: 

Our race was scheduled for 40 minutes, with a mandatory pit-stop of 90 seconds to switch drivers anytime from 15-25 mins.  The slower class 4 924 cars would have a shorter stop of 60 secs to bring the field back together.

Garry got an absolute flyer of a start jumping straight up to 3rd off the grid. The front 3 Boxster's pulling away from the rest of the field impressively, with just over a second covering the trio. 

Within 2 laps he was looking likely to pass for 2nd but lost the rear momentarily in the fastest 100mph corner (Church), the fraction of a second of opposite lock causing him to run out of exit curbs and onto the grass.  Thankfully he held a straight line and re-joined losing around 3 seconds. 

The external temperature was 38 degrees in the sun and tyres were immediately struggling.  It took 10 minutes to re-catch that gap and at the second attempt pass for 2nd place round the outside into the final chicane.  With the lead Boxster having now escaped a handful of seconds up the road,  he pitted the next lap round exactly 20 mins into the race.  

Michael took over but we noticed we had somehow lost a big chunk of time and dropped back to 4th on the road.  

He lapped consistently and with good lines but was unable to push the car harder feeling it understeer and a distinct lack of grip from qualifying.  He improved to a 1m34 best lap (many drivers were a second or two slower in the afternoon heat) holding on for 5th place overall.  

In hindsight we lost around 10 seconds in the pit stop, hampered by some slightly-too-intrusive scrutineering judges and our own lack of practice.  But also probably took too much air out of tyres at the stop causing Michael to not have the grip and hence the confidence to push harder early in his stint.

The event overall was great experience.  Loads of spectators with the Truck Racing series and various attractions, side-shows and stalls going on.  And the track is very fast - you are on the knife edge of grip all the way round the back section - feathering the gas in the turns - just keep turning right!  

We reached a vmax of 135mph in 5th gear averaging 95mph round the lap.   

The fastest circuit in the UK

Links:

Timing Data --> https://www.tsl-timing.com/file/?f=BARC/2022/222721pot.pdf

Full Race Onboard --> https://youtu.be/6QWO0ki466Y

Live Stream Replay -->  https://youtu.be/Kk9Z49S7_-0

Brands Hatch GP with V8s

Eventually our 2022 season started at the Brands Hatch GP circuit joining the Bernie's V8s series in order to maximise the grid no's on the longer layout.  

We setup early on Friday night given an early qualifying slot.  At the last minute Michael couldn't make the weekend so our 2-driver approach change to a single driver for both races of the weekend.

I was randomly selected for scrutineering this weekend which we passed fine as usual.  I had to hurry them along a little so I could head to the assembly area as early as possible.  With 46 cars (the maximum grid) it would be hard to get a clear lap despite the longer GP layout so I wanted to be in the first few cars out 8on track.  

After a couple of warmup laps I posted a decent time, but thereafter kept catching cars in front losing any time delta I had.   I noticed the clock had just under two minutes of the session remaining so was able to take a slower lap, cool tyres and create a 5s gap to the cars in front for a final go.  I improved by 1s (1m48)which helped me qualify p10 overall.  I felt there was loads more time to be gained and suggested afterwards a 1m46 would be possible.  

There was a long gap between qualifying and the race so we took the opportunity to get the car up on jack stands and re-check all the bolts from the recent gearbox change.  We also  replaced the front engine mount with a poly-bushed version to reduce movement of the engine under hard cornering which can affect the balance of the car.

Race 1 - Saturday:
Rolling starts are tricky but with clear instructions to hold speed until the lights go out I was tight to the car in front, holding 2nd gear and got away well and defended my position round the first few corners - a first for a while!  
As anticipated someone went off immediately so the safety car was out before we'd even done half a lap. 

They cleared it very quickly and I was racing again holding position behind faster V8 TVRs and with a Porsche 944 following me attentively.  I got faster each lap (3s better than qualifying beating my 1m46 prediction by half a second) and managed to put a V8 mustang in between us mid race. In the final few laps another TVR passed me on the long straight. I was on the limit trying to hold on, so with tyres starting to struggle, I decided not to push it and follow safely to finish first of the CALM All Porsche cars. 

A great drive and result with really consistent lap times, which also earned the 'drive of the day award' at the evening presentations. 

Race 2 - Sunday:
The temperature was much hotter on Sunday so we took a little air out of tyres but otherwise left the car setup alone.   Pre-race there was a track parade, Le-Mans style before we formed up behind the safety car for our green flag lap.  

I started p4 after hearing overnight that the first 12 cars would be reversed a-la BTCC.  I got away well although had to correct a big slide round druids (cold tyres) but a V8 squeezed me wide going into the back straight. I lost loads of momentum and 3 more screamed by which was frustrating.  

I was doing ok but my lap times were poor and a wheel on the dirt turning into Graham Hill bend, missing the apex,  allowed 2 more V8s to use their bhp to buzz past followed a Porsche Boxster. 

After another mistake out-braking myself into the penultimate corner I was able to re-group as the saftey car came out again.  After the restart, I settled into a rythym and had a great battle with a pair of Porsche Boxsters dicing for position over the last few laps.  All three cars posted our fasted laps of the race as we pushed each other to the limit and more like my Saturday pace. 

I finished 14th overall and P4 in class although the Boxster in front had a penalty for 3x track limit violations promoting me on the official results sheet. 

After a long while struggling with handling of the car this weekend it felt great (on Saturday at least).  This was also the first time we had run with some passenger seat ballast.  Since removing the rear wing and splitter we found ourselves a few kg underweight to meet the 200bhp/ton class limit.  So we have  added 8kg of aluminium 6mm plates bolted to the seat mounts.  This probably helps balance left-to-right weight distribution a little which we usually offset by setting ride height with driver in place.   

Sunday, the heat affected me and the car and I didn't get into the groove of the day before until late on in the race.  However we got round without any damage which is a feature of the CALM series to be proud of. As usual a great bunch of people to race with.    

Pre-Season Servicing, Repairs and Upgrades

Over 6 months ago, we started the winter overhaul of the car before the turn of the year and the coldest weather. 

Our first issue to solve was that our fuel gauge had stopped reading accurately.  This was a problem when we felt we were low on fuel at the Birkett Relay race, so went to add more and the tank was full (reading just over half on the gauge).

After looking and ultimately not finding any better aftermarket solutions we remove the sender and pump from the tank and repaired the Porsche/Bosch unit ourselves and it now reads accurately.  

Next we did the usual maintenance of brake discs, pads and changing the fluid.  We also added slightly larger spacers at the rear.

 

We also replaced the earth and positive cables in the engine bay which run from a central junction point to the alternator and starter motor.  These are known weak point causing hot start issues. A problem if you stall mid race.  

Our other major work was to identify and resolve the poor handling I had in the Birkett Relay race at Silverstone.  The rear of the car was breaking traction into high speed corners since we removed the rear wing and front splitter. 

After a couple of months of looking, I picked up a genuine used bumper -  these are becoming both rare and ever more expensive. Our emergency spare that has seen better days can be retired back to the loft. 

In our first pre-season track day in February we picked up an oil leak on the top of the engine.  It was easily rectified by reconnecting the oil filler tube properly which I had taken off when doing the re-wiring work.  

We reduced the ride height all round - there is no real limit on this under the Calm Porsche regulations.  We lowered it more at the back to reduce the amount of rake.   All changes are designed to increase rear grip.  Whilst doing this I found the main chassis x-member had come loose (1 bolt completely missing!) so the engine was moving left to right though corners which wouldn't have helped!

We also experimented with using the rear spoiler of the Boxster deciding to keep it slightly raised on balance. Our data traces show some big differences between running the aero kit vs not.  Without - the car accelerates faster on the longer straights to slightly higher max speed.  However with aero any corner over 50mph can be taken much faster resulting in higher mid corner and corner exit speeds which is where lap time was gained.   

This year the Motorsport UK regulations are aligning with the FIA international standards for fire extinguishers. Ours was nearly end-of-life anyway, but the new design required replacement of the plastic piping with larger diameter aluminium piping and increased the no. and size of spray nozzles.  All the wiring and trigger buttons were also replaced with the kit.  

During the track day we also noticed a crunching into 3rd gear had developed which is probably a worn synchromesh.  At some point this will break completely so we needed to address it.  The Boxster S 6-speed gearbox is incredibly expensive to repair - mostly due to the cost of special tools needed and any gear rings and bearings.  There are few parts shared with other makes so no cost saving measures.

I took a gamble and picked up a used 60K miles gearbox and we spent the Easter weekend replacing it, skipping the first race event of the season.   The process is pretty straightforward unbolting the drive shafts, chassis supports and exhaust, before removing the gearbox itself.  Putting the replacement in was easier than when we replaced the engine knowing we'd have to line the splines up and pull the gearbox the last inch by sample doing up the 8 differently sized bolts!

Before we race we did another track day at Snetterton with Michael driving most of the day and getting plenty of dry and wet laps in to boost confidence.